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Overcurrent Protection Device Sizing

Fuses & Breakers

1Code & System

2Load Nature & Rating

Continuous = 3 h or more at full load. OCPD ≥ non-continuous + 1.25 × continuous · NEC 210.20(A)/215.3 · CEC 8-104.

3Conductor (Protection Check)

4Device & System Protection

Device type
Fuse
Circuit breakerBoth on compares fuse and breaker
Prefer time-delay / dual-elementRides motor & transformer inrush

5Suppliers

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Disclaimer and reference standards

Engineering aid - verify before use. Results are not a stamped design. The engineer of record is responsible for the final selection, and no warranty is expressed or implied.

Standard ratings: NEC 240.6(A) / CEC Table 13.

Motor branch-circuit protection: NEC 430.52 / CEC Rule 28-200 and Table 29.

Transformer protection: NEC 450.3 / CEC Rules 26-250, 26-252 and 26-254.

Conductor protection: NEC 240.4, including the 240.4(D) small-conductor limits.

PV source/output circuits (DC): NEC 690.8(A)(1)(a)(1) and 690.9(B)(1) (max circuit current = 125% × ΣIsc; OCPD ≥ 125% of that max current, rounded up per 240.4(B) - the two 125% steps compound) / CEC 64-206(a)-(b) and 64-214(2),(5) (OCPD ≥ 125% of rated short-circuit current, but not more than the LESSER of the conductor ampacity or the module nameplate maximum OCPD - a ceiling, not a floor - with the next higher standard rating permitted where that value doesn't correspond to one).

DC-to-DC converter circuits: NEC 690.8(A)(1)(b) (max circuit current = sum of parallel converter continuous output current ratings) and 690.9(B)(1) (OCPD ≥ 125% of that).

Energy storage systems / batteries (DC): NEC 706.30(A)(1) (max current = nameplate rated current, or the greater of separate charge/discharge ratings) and 706.31(B) (OCPD ≥ 125% of that) / CEC Rule 64-806 (a current-limiting OCPD is required in each battery circuit where the battery's available short-circuit current exceeds the short-circuit rating of other equipment in that circuit - CEC sets no percentage formula for this sizing; this tool uses NEC's 125% as the closest defensible basis under CEC and flags it explicitly).

DC-rated devices: NEC 706.31(C) and CEC 64-058(3) require that OCPDs used in any DC portion of an energy storage or renewable energy power system be listed/marked for DC use, with the appropriate DC voltage, current and interrupting ratings - an AC-rated device is not a substitute; DC has no current zero crossing to help the arc self-extinguish.

Device selection: the Authority Having Jurisdiction and the adopted edition of the NEC/CEC govern. Confirm device ratings, interrupting capacity, voltage rating and coordination against the manufacturer's published time-current curves, selectivity tables and UL/CSA listings.